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LEANEXT Consulting brings proven expertise in operational excellence and digital transformation. Our Asset & Maintenance Management Module is built on real-world manufacturing insights and lean principles, ensuring measurable business impact from day one.
Successfully implemented across manufacturing, infrastructure, and process industries with consistent results in reducing downtime and improving asset utilization.
Quick payback through reduced emergency repairs, optimized spare inventory, and elimination of unplanned downtime.
Built by lean manufacturing experts who understand the real challenges of maintenance management, not just software developers.
Works standalone or integrates seamlessly with existing ERP systems. Grows with your organization from single plant to multi-site operations.
Aligned with Total Productive Maintenance (TPM) principles, supporting your journey toward operational excellence and world-class manufacturing.
Comprehensive TPM framework implementation that transforms your maintenance culture, increases equipment effectiveness, and achieves world-class operational standards through collaborative and systematic approaches.
Dedicated implementation team and ongoing support ensures smooth adoption and continuous improvement of your maintenance processes.
The Asset Management Software provides organizations with complete visibility and control over their physical assets. From acquisition to disposal, the software ensures that every asset is tracked, utilized optimally, and maintained throughout its lifecycle.
Register new assets into the system with all key details (type, make, model, purchase details, vendor, pictures, etc).
Maintain a structured database of spares and consumables linked to specific assets with document upload.
Allocate assets to plant, departments, section and line with display code for traceability.
Store and track warranty details for each asset with complete history of warranty and service contract renewals.
Tracks rated capacity and working capacity with real-time status updates throughout asset lifecycle.
Streamlines approval workflow for asset disposal and upgradation with complete transparency.
Master the four pillars of maintenance to transform operations, reduce downtime, and maximize equipment reliability.
Rapid reporting, response, and closure workflow when failures occur with real-time tracking system.
Structured scheduling and tracking to avoid breakdowns before they happen with time-based maintenance plans.
Empowering operators to perform routine checks and report abnormalities through CLIT framework - Cleaning, Lubrication, Inspection, and Tightening.
Systematic improvements based on lessons learned, ensuring recurring issues are permanently resolved.
Reduce downtime and improve asset utilization through structured allocation and tracking
Avoid redundant purchases and manage spares inventory effectively
Maintain transparent digital trail for audits, warranty claims, and asset disposals
Get insights into depreciation, maintenance history, and replacement planning
Data-driven approvals for upgrades, warranties, and disposals
Acts as a centralized asset repository for all departments with real-time visibility
Significant reduction in Mean Time To Repair through rapid response and tracking
Substantial increase in Mean Time Between Failures with preventive strategies
Reduced costs through optimized resource planning and spare inventory
Improved preventive maintenance compliance and execution
Reduced spare parts inventory costs with better tracking and planning
Enhanced uptime achievement across all critical assets
Monitor your maintenance performance with live metrics and interactive trend analysis
Digitize asset lifecycle, automate maintenance and achieve operational excellence effortlessly.